Paritian

Heat & Fluids

Flue Gas Loss Calculator (Siegert Formula, Boiler Combustion Efficiency)

Heat lost up the chimney as a percentage of the fuel's energy, and the combustion efficiency, from the flue gas temperature, the oxygen reading and the fuel.

Results

Flue gas loss 5.74 %
Combustion efficiency (on the lower heating value) 94.26 %
Air ratio λ 1.235
Excess air 23.5 %
How it changes
Flue gas lossOxygen in the flue gas (dry) 0.0 – 12.0. Flue gas loss: 4.85143 → 9.88Flue gas loss02468100.02.04.06.08.010.012.0Oxygen in the flue gas (dry) (%)

The dashed line marks the value you entered.

What this tool does

The Siegert formula is what a combustion analyser uses: the loss grows with how much hotter the flue gas is than the combustion air, and with how much excess air the burner uses, measured through the oxygen left in the flue gas. Cutting the oxygen from 6 % to 3 % can save a visible percentage point on an otherwise unchanged boiler, but too little air produces carbon monoxide and soot, so the burner must be tuned with a CO reading. The result covers the chimney loss only, not heat lost through the boiler casing, and a condensing boiler recovers latent heat that this formula does not credit.

Formula

q_A = (t_flue − t_air) × (A₂ ÷ (21 − O₂) + B) (Siegert; A₂ = 0.66, B = 0.009 gas · A₂ = 0.68, B = 0.007 oil) · λ = 21 ÷ (21 − O₂)

Variables

SymbolMeaningUnit
tfFlue gas temperature°C
taCombustion air temperature°C
o2Oxygen in the flue gas (dry)%
fuFuel—
QAFlue gas loss%
EFCombustion efficiency (on the lower heating value)%
LAAir ratio λ—
EXExcess air%

Worked example

  • Flue gas temperature140 °C
  • Combustion air temperature20 °C
  • Oxygen in the flue gas (dry)4 %
  • Fuel1
  • Flue gas loss5.74 %
  • Combustion efficiency (on the lower heating value)94.26 %
  • Air ratio λ1.235
  • Excess air23.5 %

Limitations

  • For work that must comply with a standard or be signed off, check the result against the applicable code and have it reviewed by a qualified engineer.
  • The result is an estimate based only on the values you type. Real situations often include factors this calculator does not know about.