Paritian

Mechanics

Torque Wrench Extension Calculator (Setting with an Extension or Crow's Foot)

Setting to dial on a torque wrench so the bolt gets the torque you want when an extension is fitted in line with the wrench.

Results

Setting to dial on the wrench 80.0 N·m
Correction factor L ÷ (L + E) 0.800
Over-tightening if you ignore the extension 25.0 %
How it changes
Setting to dial on the wrenchLength of the extension (in line with the wrench) 0 – 400. Setting to dial on the wrench: 100 → 50Setting to dial on the wrench0204060801000100200300400Length of the extension (in line with the wrench) (mm)

The dashed line marks the value you entered.

What this tool does

An extension that lengthens the wrench in a straight line increases the leverage on the bolt without the wrench knowing: the wrench clicks at its set torque, but the bolt receives that torque multiplied by (L + E) ÷ L. To get the wanted torque at the bolt, set the wrench to the wanted torque times L ÷ (L + E). A 100 mm extension on a 400 mm wrench means setting 80 N·m to get 100; ignoring it over-tightens the bolt by a quarter. The correction holds only for an extension in line with the wrench — at right angles to it, no correction is needed. Use the same unit for L and E, measured from the centre of the drive.

Formula

setting = wanted torque × L ÷ (L + E) (L = wrench length, E = length added in line)

Variables

SymbolMeaningUnit
tqTorqueN·m
lEffective length of the wrench (drive centre to hand grip)mm
exLength of the extension (in line with the wrench)mm
STSetting to dial on the wrenchN·m
FCCorrection factor L ÷ (L + E)—
OVOver-tightening if you ignore the extension%

Worked example

  • Torque100 N·m
  • Effective length of the wrench (drive centre to hand grip)400 mm
  • Length of the extension (in line with the wrench)100 mm
  • Setting to dial on the wrench80.0 N·m
  • Correction factor L ÷ (L + E)0.800
  • Over-tightening if you ignore the extension25.0 %

Limitations

  • Mixing units is the most common source of error. Convert every input to the units shown next to each field before calculating.
  • The formula assumes ideal conditions: no friction losses, no air resistance and no efficiency losses unless you enter them.