Paritian

Electricity

Strain Gauge Bridge Calculator (Wheatstone Output, Quarter, Half, Full)

The output of a strain gauge Wheatstone bridge for a given strain, gauge factor and excitation, for quarter, half and full bridges, with the resistance change and the non-linearity of the quarter bridge.

Results

Bridge output voltage 2.6222 mV
Output per volt of excitation 0.5244 mV/V
Change in resistance of an active gauge 0.7350 Ω
Deviation from the linear approximation -0.105 %
How it changes
Bridge output voltageStrain 0 – 3000. Bridge output voltage: 0 → 7.85027Bridge output voltage02468050010001500200025003000Strain (µε)

The dashed line marks the value you entered.

What this tool does

A strain gauge changes its resistance in proportion to strain: ΔR ÷ R = GF × ε, where the gauge factor GF is about 2 for metal foil. Placed in a Wheatstone bridge, one active gauge (quarter bridge) gives V_out ÷ V_ex = x ÷ (4 + 2x) with x = GF × ε; two gauges in bending (half bridge) give x ÷ 2 and four (full bridge) give x, with no non-linearity and with temperature effects cancelling. At 1000 µε a 350 Ω gauge changes by just 0.74 Ω and a quarter bridge gives about 2.6 mV on 5 V, so an amplifier is nearly always needed.

Formula

ΔR ÷ R = GF × ε · quarter bridge: V_out ÷ V_ex = x ÷ (4 + 2x) · half bridge: x ÷ 2 · full bridge: x (x = GF × ε)

Variables

SymbolMeaningUnit
epsStrainµε
gfGauge factor—
vexBridge excitation voltageV
cfgBridge arrangement—
rgGauge resistanceΩ
VOBridge output voltagemV
SEOutput per volt of excitationmV/V
DRChange in resistance of an active gaugeΩ
NLDeviation from the linear approximation%

Worked example

  • Strain1000 µε
  • Gauge factor2.1
  • Bridge excitation voltage5 V
  • Bridge arrangement1
  • Gauge resistance350 Ω
  • Bridge output voltage2.6222 mV
  • Output per volt of excitation0.5244 mV/V
  • Change in resistance of an active gauge0.7350 Ω
  • Deviation from the linear approximation-0.105 %

Limitations

  • Coverage and consumption figures vary between products. Take the values from the manufacturer's datasheet for the product you are actually using.
  • The formula assumes ideal conditions: no friction losses, no air resistance and no efficiency losses unless you enter them.